Principle
Roll-to-roll control technology is to realize electrode or separator transimission on the equipment effectively for a long time (at any running speed, including machine acceleration, deceleration and constant velocity), high-speed running materials can maintain stable tension to ensure the stability of production.
Technical Advantages
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High speed and high precision tension control technology
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High speed and high precision tension control technologyTo achieve high speed micro tension control, constant tension fluctuation ±3%, acceleration and deceleration tension fluctuation ±5%.
The tension control technology builds the optimal control model and algorithm ,which builds the dynamic equation of roll-to-roll according to equation of momental equilibrium, mass conservation law, Hooks law and Coulomb's law of friction.
Set up the relevant control model and determine control soultion after simulation and optimization of the control algorithm, optimization the mechanical model of the winding system,verify the control algorithm and the mutual influence of the mechanical model on dynamic analysis software.
Simulink simulation modeling was carried out for the winding equipment, while the model was verified to ensure the accuracy. Study different control algorithms and simulation debugging of the simulation model to find the best algorithm and parameters turn the control algorithm automatically into the corresponding real-time control program automatically. Through the simulation model, hardware PLC (board card) for virtual debugging, study the virtual real adjustment.
Application
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EV Power
Products
Products relative to roll-to-roll
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EV Battery
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Electronics
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Photovoltaic
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Life Sciences
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Transports
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Sheet-metal Working
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High processing efficiency and consistent notching quality.
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High-precision feeding mechanism.
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Dual-plate supporting frame structure.
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High processing efficiency and consistent notching quality.
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High-precision feeding mechanism.
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High-speed laser speed-synchronized power and frequency control system.
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Single-plate supporting frame structure.
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Magazines are utilized for unloading with conveyor line transfer system.
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Dual-plate supporting frame structure.
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Integrated functions of pre-slitting, tab notching and slitting with a small footprint.
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S-shape tab-notching and foil area sharing to save material costs.
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Inline laser cleaning of calender roller surface.
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Two-position rewinding with differential air shafts.
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Wrinkle removal by stretching unit.
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Roller deflection compensation by bending cylinder stretching.
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Turret-type automatic unwinding and rewinding.
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Repeat positioning accuracy of die head ≤1 µm.
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Free guide rollers with thin oil lubrication ensure high flexibility.
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