Principle
Roll-to-roll control technology is to realize electrode or separator transimission on the equipment effectively for a long time (at any running speed, including machine acceleration, deceleration and constant velocity), high-speed running materials can maintain stable tension to ensure the stability of production.
Technical Advantages
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High speed and high precision tension control technology
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High speed and high precision tension control technology
To achieve high speed micro tension control, constant tension fluctuation ±3%, acceleration and deceleration tension fluctuation ±5%.
The tension control technology builds the optimal control model and algorithm ,which builds the dynamic equation of roll-to-roll according to equation of momental equilibrium, mass conservation law, Hooks law and Coulomb's law of friction.
Set up the relevant control model and determine control soultion after simulation and optimization of the control algorithm, optimization the mechanical model of the winding system,verify the control algorithm and the mutual influence of the mechanical model on dynamic analysis software.
Simulink simulation modeling was carried out for the winding equipment, while the model was verified to ensure the accuracy. Study different control algorithms and simulation debugging of the simulation model to find the best algorithm and parameters turn the control algorithm automatically into the corresponding real-time control program automatically. Through the simulation model, hardware PLC (board card) for virtual debugging, study the virtual real adjustment.
Application
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EV Power
Products
Products relative to roll-to-roll
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EV Battery
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Electronics
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Photovoltaic
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Smart Home
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Life Sciences
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Modern Building
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Transports
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Sheet-metal Working
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View ProductsHigh-Speed Prismatic Cell Winding Machine
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Automatic correction of tab alignment enabled by winding needle with variable diameters
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Four grades of electrode position correction, forming closed loop control with CCD
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High performance moving controller and advanced technology from Omron
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Track notching and cross-cutting for incoming electrode
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View ProductsCylindrical Notching & Winding Integrated Machine
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Tab notching position control by correction unit and CCD closed loop inspection
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Multiple dust removal system with high efficiency
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Internal calculating and information tracing for NG rejection
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Online monitoring and dynamic adjustment of tab notching dimensions and tab winding alignment
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View ProductsHigh-Speed Coating Machine (Double-Deck & Multi-Lane )
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Auto unwinding and rewinding (turret)
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Repeated positioning accuracy of module head: 1µm.
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Double- deck drying oven in an arc-shaped layout enables a smooth electrode running
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High flexibility enabled by driven guide rollers with thin oil
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View ProductsCalendering & Slitting Integrated Machine
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Dual-position rewinding with sliding air shaft
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Wrinkle removal by stretching unit
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Calibrate the rollers by stretching bending cylinder
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Adjust roller distance by mechanical operation and servo cylinder
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View ProductsPrismatic Cell Notching & Winding Integrated Machine
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Winding needle is directly driven by DD motor with speed fluctuation ≤0.2%
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Four grades of electrode position correction, forming closed loop control with CCD
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High performance moving controller and advanced technology from Omron
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Track notching and cross-cutting for incoming electrode
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View ProductsMulti-Lane Laser Ablation Machine
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Large plate supporting structure on both sides
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Highly accurate feeding unit
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High-precision OCTO laser position adjustment system
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High tension control accuracy enabled by multi-section electrode buffering system and tension control system; Compatible with A-A, A-B, B-B side ablation
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