Intelligent Manufacturing—— Digital simulation
Intelligent Manufacturing-Digital simulation
PROFILE
Principle
Principle of digital simulation
Focus on system modeling of digital system, it is used to guide the planning, design and operation management of the actual digital system by preparing the corresponding application program on the computer to simulate the running state of the actual digital system, statistics and analysis of the simulation results. Including logistics simulation technology, cell winding simulation technology, motion simulation technology, those are fully service for all kinds of product research and development.
ADVANTAGE
Technical Advantages
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Logistics simulation technology advantage
"Verify the layout of various schemes in the phase of plant design to short the plant planning cycle. Simulation of actual production capacity to carry out benefit analysis in advance. The initial reasonable layout planning to reduce the cost of later renovation. With production capacity forecast to help make a quick, reasonalbe decision.
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Advantages of motion control simulation technology
It simulates high-speed motion coupling of various control systems and identifies motion status in advance by the motion control simulation technology.
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Advantage of tension simulation technology
The tension simulation technology is used to conduct simulation in advance to identify the design risks and ensure the accuracy of the design solution.
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Advantages of winding simulation technology
It help to analyze and judge variety of influencing factors of winding cell before real action.Automatically adjusting the factor parameters according to the result of simulation, which ensure the tab alignment to meet customer requirements.
APPLICATION
Application
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3C -
Photovoltaic -
New display -
EV power -
Sheet-metal working
PRODUCTS
Products
Products relative to digital simulation
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EV Battery
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Electronics
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Photovoltaic
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Smart Home
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Life Sciences
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Modern Building
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Transports
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Sheet-metal Working
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View Products
High-Speed Prismatic Cell Winding Machine-
Automatic correction of tab alignment enabled by winding needle with variable diameters
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Four grades of electrode position correction, forming closed loop control with CCD
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High performance moving controller and advanced technology from Omron
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Track notching and cross-cutting for incoming electrode
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View Products
Cylindrical Notching & Winding Integrated Machine-
Tab notching position control by correction unit and CCD closed loop inspection
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Multiple dust removal system with high efficiency
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Internal calculating and information tracing for NG rejection
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Online monitoring and dynamic adjustment of tab notching dimensions and tab winding alignment
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View Products
Auto Assembly Line of Top Cover-
Systemized dust and particle prevention treatment.
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Equipped with self-inspection and foolproof functions for incoming materials.
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MES system full closed-loop production processing
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Less spatter, good weld effect and high stability
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View Products
High-Speed Coating Machine (Double-Deck & Multi-Lane )-
Auto unwinding and rewinding (turret)
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Repeated positioning accuracy of module head: 1µm.
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Double- deck drying oven in an arc-shaped layout enables a smooth electrode running
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High flexibility enabled by driven guide rollers with thin oil
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View Products
Calendering & Slitting Integrated Machine-
Dual-position rewinding with sliding air shaft
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Wrinkle removal by stretching unit
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Calibrate the rollers by stretching bending cylinder
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Adjust roller distance by mechanical operation and servo cylinder
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View Products
Full-Auto Prismatic Cell Assembly Line-
Highly automatic, complete the assembly processes without human intervention
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Modular design, short changeover time, few parts, low costs
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Automatic process control with traceable information for the whole processes, which can dock all types of MES systems
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Digital twin 3D visualization technology, equipment state visualization, intelligent information interaction, improve user experience.
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View Products
Auto Assembly Line of Top Cover
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Systemized dust and particle prevention treatment.
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Equipped with self-inspection and foolproof functions for incoming materials.
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MES system full closed-loop production processing
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Less spatter, good weld effect and high stability
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View Products
Full-auto Steel Shell Button Battery Assembly and Packaging Line-
Compatible with various diameters, thicknesses, tab welding processes and sealing methods
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The innovative cover plate shell laser welding seal+automatic capping and concentric alignment mechanism has good welding consistency and high yield. The laser seal also makes the energy density of the battery better than the buckle seal.
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The equipment mainly includes processes like positive and negative electrode tab welding, core into shell, liquid injection (open/small hole), automatic capping, sealing welding, testing, cleaning, AOI detection, liquid leakage detection, etc.
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The line efficiency can be customized to 20-60 ppm/Line.
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View Products
Masking Line-
The machine adopts the simplex station single rack mode, and the number of freely assembled machine matches the UPH.
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The whole line adopts standardized visual positioning, automatic adjustment of machine track, rapid mutual copying of programs, and can be compatible with 1mm~500mm products to quickly complete line change.
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Visual dispensing glue, high-speed film pasting, product flap, AOI detection and other processes have been standardized through many technical iterations, and themachine has strong industry advantages in stability and cost.
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Laser Glue Removal Line-
The machine adopts the simplex station single rack mode, and the number of freely assembled machine matches the UPH.
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The machine adopts square welded frame+air spring roller type open and close door structure, with atmospheric appearance
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The left and right products are switched with tool-free quick-change structure, and the production switching time of the left and right boards is less than 30min.
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Precision laser cutting machine innovatively uses 2900W camera to accurately take photos and cut products, generate DWG graphics, 500W CCD secondary positioning, automatically correct the cutting position, maximize the efficiency of laser, cut the waterproof film without damaging the product.
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View Products
Precision Laser Cutting Machine-
Take pictures of cutting products accurately by 2900W camera, generate DWG graphics, secondary positioning by 500W CCD, automatic correction of cutting position, to maximize the efficiency of laser machine
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Automatically record the process data,products can be one-button switch
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Record the operator 's login, parameter modification, cutting, and completely automatically record the operator 's cutting information and cutting files
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The complete database function is convenient for customers to establish different cutting parameter database according to different materials
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View Products
High-speed Dispensing Glue Machine-
Unique appearance design, hidden in the middle of the display, lifting structure, non-interference in the whole line operation
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You can freely select and match components such as product pre-heating, inclined valve, function expansion backpack, etc. to realize the cost saving of multiple use of one machine;
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Support multiple dispensing modes such as synchronous dual-valve, asynchronous dual-valve and AB valve dispensing;
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Intelligent dispensing software supports different dispensing process requirements such as striker valve,jetting valve and auger valve;
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View Products
Full-Auto Prismatic Cell Assembly Line
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Highly automatic, complete the assembly processes without human intervention
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Modular design, short changeover time, few parts, low costs
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Automatic process control with traceable information for the whole processes, which can dock all types of MES systems
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Digital twin 3D visualization technology, equipment state visualization, intelligent information interaction, improve user experience.
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View Products
Professional Laser Tube Cutting Machine-
Professional laser cutting machine with large range of pipe diameters and many types of processing, strong applicability.
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The pneumatic, fully sealed, integral type chuck is more stable,with large clamping force, high machining precision and prominent effect of dust prevention,leading the industry.
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Tube follow-up auxiliary support, effectively guarantee cutting accuracy.
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Standard servo follow-up unloading, more accurate and efficient.
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View Products
Solar Inverter Automatic Assembly Line-
High production efficiency, double shift saving about 40 people.
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Fast speed and strong stability, improve the product follow-up test link pass rate.
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Standardized module design, can be adjusted at any time, expansion station or upgrade.
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Production data is automatically saved and connected to the server.
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Photovoltaic Glass Punch-
Marble precision platform, stable bearing, corrosion resistance.
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The machining platform is driven by linear motor and optical ruler in closed loop, which is easy to maintain and has high precision.
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Infrared picosecond laser, small processing heat affected area, especially suitable for fine cutting.
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Imported vacuum generator is adopted to ensure the stability of adsorption and positioning of products.
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View Products
Glass Laser Drilling Machine-
Marble precision platform, stable bearing, corrosion resistance.
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The machining platform is driven by linear motor and optical ruler in closed loop, which is easy to maintain and has high precision.
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Special pulse width laser, processing thermal effect is small, especially suitable for fast precision drilling.
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Adopted vacuum generator is adopted to ensure the stability of adsorption and positioning of products.
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View Products
Transparent Brittle Material Precision Laser Cutting Machine-
Marble precision platform, stable bearing, corrosion resistance.
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The machining platform is driven by linear motor and optical ruler in closed loop, which is easy to maintain and has high precision.
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Infrared picosecond laser, small processing heat affected area, especially suitable for fine cutting.
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Imported vacuum generator is adopted. Ensure the stability of product adsorption positioning.
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View Products
Five Axis Visual Intelligent Laser Marking Machine-
Equipped with high-performance infrared, green or ultraviolet picosecond laser, power and pulse width can be adjusted, high processing efficiency, can process a variety of material products.
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Marble base and high precision linear motor, full closed-loop feedback control, high precision, good stability.
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Equipped with high precision CCD visual positioning system, can accurately identify and grab all kinds of marks, ensure the precision of processing position.
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Professional marking software, support a variety of document formats, stable performance, easy to use.
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View Products
Double Station Uv Laser Marking Machine-
Suitable for glass, polymer materials and other objects surface marking, micro - pore processing.
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Widely used in food, medicine, cosmetics, wires and other polymer material packaging bottle (box) surface marking, punching microhole (_x0001_ aperture _x0001_d< 10μm).
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Flexible PCB board, LCD, TFT marking, cutting, etc.
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Metallic or nonmetallic coating removal.
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Green Laser Marking Machine-
Superior beam quality.
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Fast heat dissipation and stable temperature inside the cavity.
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Output different wavelength, different power and pulse width.
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Maintenance-free, continuous use up to 20,000 hours.
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Plastic Laser Welding Machine-
The transmission welding principle is adopted, and the molten pool is inside the material with no trace on the surface.
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Good sealing performance.
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Weld strength equal to or greater than the base material.
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Low power consumption, no noise, no consumables, no maintenance.
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View Products
Standard Laser Marking Machine-
The laser power output is stable and the spot quality is good.
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Marking speed is fast, 2-3 times that of traditional models.
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No operating system restrictions, easy to operate, fully closed optical path, stable and reliable, maintenance-free.
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Super long life.
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View Products
"Falcon" Series Laser Marking Machine Module-
Stable performance, can work for a long time.
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Support PLT, PCX, DXF, BMP and other files, directly use the SHX, TIF library.
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Support industry 4.0 and intelligent manufacturing, and create a new production mode.
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Small size, easy to integrate.
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View Products
Insulin Bottom Self Assembly Line-
The first insulin pump bottom shell automatic assembly line in China.
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Using remote wireless communication control, real-time communication of products is realized.
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Modular design of the whole machine, easy to disassemble, customize and transport the line body.
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Independently developed control software, control more flexible, more accurate, also easy to expand the system and software upgrade.
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View Products
Five Axis Visual Intelligent Laser Marking Machine
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Equipped with high-performance infrared, green or ultraviolet picosecond laser, power and pulse width can be adjusted, high processing efficiency, can process a variety of material products.
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Marble base and high precision linear motor, full closed-loop feedback control, high precision, good stability.
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Equipped with high precision CCD visual positioning system, can accurately identify and grab all kinds of marks, ensure the precision of processing position.
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Professional marking software, support a variety of document formats, stable performance, easy to use.
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View Products
Double Station Uv Laser Marking Machine
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Suitable for glass, polymer materials and other objects surface marking, micro - pore processing.
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Widely used in food, medicine, cosmetics, wires and other polymer material packaging bottle (box) surface marking, punching microhole (_x0001_ aperture _x0001_d< 10μm).
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Flexible PCB board, LCD, TFT marking, cutting, etc.
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Metallic or nonmetallic coating removal.
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View Products
Green Laser Marking Machine
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Superior beam quality.
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Fast heat dissipation and stable temperature inside the cavity.
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Output different wavelength, different power and pulse width.
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Maintenance-free, continuous use up to 20,000 hours.
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View Products
Plastic Laser Welding Machine
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The transmission welding principle is adopted, and the molten pool is inside the material with no trace on the surface.
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Good sealing performance.
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Weld strength equal to or greater than the base material.
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Low power consumption, no noise, no consumables, no maintenance.
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View Products
Standard Laser Marking Machine
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The laser power output is stable and the spot quality is good.
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Marking speed is fast, 2-3 times that of traditional models.
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No operating system restrictions, easy to operate, fully closed optical path, stable and reliable, maintenance-free.
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Super long life.
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View Products
Full-Auto Prismatic Cell Assembly Line
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Highly automatic, complete the assembly processes without human intervention
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Modular design, short changeover time, few parts, low costs
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Automatic process control with traceable information for the whole processes, which can dock all types of MES systems
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Digital twin 3D visualization technology, equipment state visualization, intelligent information interaction, improve user experience.
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View Products
Full-Auto Prismatic Cell Baking Line-
Highly automatic, complete the assembly processes without human intervention
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High compatibility, adapt to various series of products
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Modular design, short changeover time, few parts, low costs
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High assembly precision, dual positioning by visual and mechanical ways to improve positioning accuracy
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View Products
HF-C Series Fiber Laser Cutting Machine-
Modular design and quality matching of the whole machine.
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The mortise and tenon joint structure ensure the long-term stability of the machine.
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High-strength drawn aluminum crossbeam design for superior dynamic performance.
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Fully encircled machine with double platform,safe and efficient production.
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View Products
Five Axis Visual Intelligent Laser Marking Machine
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Equipped with high-performance infrared, green or ultraviolet picosecond laser, power and pulse width can be adjusted, high processing efficiency, can process a variety of material products.
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Marble base and high precision linear motor, full closed-loop feedback control, high precision, good stability.
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Equipped with high precision CCD visual positioning system, can accurately identify and grab all kinds of marks, ensure the precision of processing position.
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Professional marking software, support a variety of document formats, stable performance, easy to use.
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View Products
Double Station Uv Laser Marking Machine
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Suitable for glass, polymer materials and other objects surface marking, micro - pore processing.
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Widely used in food, medicine, cosmetics, wires and other polymer material packaging bottle (box) surface marking, punching microhole (_x0001_ aperture _x0001_d< 10μm).
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Flexible PCB board, LCD, TFT marking, cutting, etc.
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Metallic or nonmetallic coating removal.
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View Products
Green Laser Marking Machine
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Superior beam quality.
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Fast heat dissipation and stable temperature inside the cavity.
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Output different wavelength, different power and pulse width.
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Maintenance-free, continuous use up to 20,000 hours.
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View Products
Plastic Laser Welding Machine-
Good sealing performance.
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Weld strength equal to or greater than the base material.
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Low power consumption, no noise, no consumables, no maintenance.
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Laser, visual, temperature measurement three - in - one welding joint.
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View Products
3D Laser cutting machine-
Adopt robot + fiber laser 3D cutting instead of die stamping and mechanical engraving and milling for cutting edge punching of shaped pipe fittings.
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Effective save moulds, shorten the product development cycle, improve processing efficiency and achive fexible production.
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Realize ring cutting, save the time of indexing machine rotation or manual secondary clamping, high efficient processing.
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Can be equipped with dual robot workstations to realize dual-station material change and linked cutting at the same time, the cutting efficiency has greatly improved.
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Micro LED Laser Mass Transfer Machine-
This machine has automatic splicing and re-pitch function, which can transfer one or three color Micro led chip arrays of any size and pitch to target substrate.
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Simultaneously compatible with mass transfer and repair processes, the yield of mass transfer is ≥99.99%, and the yield after repair is ≥99.99%.
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The maximum size of the laser transfer product can reach 12.7inch, and the laser transfer accuracy is ≤±1.5μm, the laser transfer angle is ≤±1°.
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Automatic transfer of RGB chips.
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High Precision Laser Automatic Wafer Cutting Equipment-
Realize high-precision cutting of wafer brittle materials without chipping and cracks
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Hymson company self-developed cutting head to achieve cutting of glass of different thicknesses
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Compatible with different types and sizes of products
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Laser Welding Repair Equipment-
Coaxial visual positioning system, high-precision positioning chip position, real-time monitoring of product status and effect in the welding repair process
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Real-time monitoring of welding temperature, closed-loop temperature control, to ensure welding quality
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Optional AOI system to instantly confirm welding success rate
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Fully Automatic Chip Removal Equipment-
Coaxial visual positioning system, high-precision positioning chip position
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Accurate detection of welding pad height trims residual tin paste on the welding pad without damaging the welding pad
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Flexibly select laser or mechanically remove chips
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View Products
HF-C Series Fiber Laser Cutting Machine
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Modular design and quality matching of the whole machine.
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The mortise and tenon joint structure ensure the long-term stability of the machine.
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High-strength drawn aluminum crossbeam design for superior dynamic performance.
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Fully encircled machine with double platform,safe and efficient production.
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View Products
Customized Laser Tube Cutting Machine-
Professional chucks with large clamping force and fully sealed rear chucks with good dustproof effect.
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Special for long tube and heavy tube cutting, high cutting precision, can achieve "zero length of cutting residue".
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The auxiliary support adopts servo follow-up to effectively prevent the pipe from swaying from side to side when rotating at high speed,thus guarantees the precision of turning during cutting.
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Full penetration three chucks, four chucks collaborative linkage, can achieve real zero cutting residue, improve material utilization.
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Automatic Laser Tube Cutting Machine-
Automatic high standard laser tube cutting machine, which is specific and common use in industry and suitable for intensity continuous production tube processing
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High degree of automation, standard with Hymen patented fully automatic loading system. High success rate of loading and dividing feeding, the advantage of tube changing beat is obvious, strong stability, industry leading.
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Extensible automatic tube laser cutting production line,highly continuous, stable, accurate and fast production,greatly improve production efficiency and reduce costs.
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Wide range of tube diameter can be processed , wide range of stroke, suitable for high-speed and high-precision cutting of multiple types of pipes.
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View Products
Standard Laser Tube Cutting Machine-
Professional tube cutting, high precision, high speed cutting and fast acceleration.
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Wide range of processed pipe diameters and types: Circular Tubes：Φ10mm~Φ220mm Square Tubes and Rectangular Tubes：□10mm~□150mm
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Automatic pneumatic fully enclosed chuck with clamping force up to 300kg, industry leading.
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High-speed, high-precision modules to improved performance and processing accuracy.
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High-speed Laser Tube Cutting Machine for Small Tubes-
Tube Specification：Circular Tubes : Φ15mm~Φ85mm;Square Tubes and Rectangular Tubes：□15x15mm-□60x60mm.
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Superb applicability, cutting off, hole cutting, bevel cutting can be satisfied.
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Fast machining speed! Acceleration up to 1.2g.
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Positioning Accuracy of Cut Product: 0.01mm, Accuracy of Mass Cutting ≦±0.15mm.
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HF-TU Series-
Laser cutting for metal coils.
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Integrated automatic of loading, uncoiling, leveling, feeding, cutting and unloading.
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Real-time in-line cutting, simultaneous cutting and feeding, continuous production and processing.
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